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Steel plant gas flows

Sankey diagram of blast furnace, coke oven and BOF gases in GJ/t of steel: flaring, natural gas purchases and energy to the power plant.

Simulator developed by José Geraldo da Silva Moreira · Energy-efficiency lab

Where do the gases of an integrated steel plant go?

Energy flows of process gases, in GJ per tonne of crude steel. Illustrative order-of-magnitude values.

Scenario
How to read it
  • BFG is the largest energy flow, despite its low heating value.
  • With an automated network, flaring drops and the power plant absorbs the gas, reducing natural gas purchases.

Typical situation

Simplified teaching models with order-of-magnitude illustrative values. Do not use them for design or operating decisions without validation against plant data.